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Case Study: Real-Time Energy Management with Carlo Gavazzi EM340

Smart Energy Monitoring with Carlo Gavazzi EM340 – Real-Time IoT Case Study
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Background

A mid-sized commercial facility with multiple tenants needed an intelligent energy monitoring system to improve visibility across floors, departments, and tenant zones.

The goal was to automate data collection from existing Carlo Gavazzi EM340 energy meters and build a real-time dashboard for live and historical insights.

The Challenge

  • Manual meter readings were time-consuming and error-prone.
  • No centralized system existed for real-time energy data visualization.
  • Peak load times and consumption anomalies were going unnoticed.
  • Facility managers lacked data-driven insights for tenant billing and optimization.
  • Inability to access data remotely or receive alerts on energy thresholds.

The Solution by Amar Infotech

Amar Infotech delivered a fully customized Carlo Gavazzi automation service, focusing on real-time energy monitoring and intelligent dashboard development. Using our IoT and cloud integration expertise, we created a secure, scalable system connected to AWS IoT Core

Key Deliverables:

  • Integration of EM340 meters via Modbus TCP/IP into the cloud.
  • Configuration of UWP 4.0 IoT Gateway to transmit live data securely.
  • Custom-built dashboard using React.js and Grafana for visualization.
  • Alerts set up for abnormal usage, voltage drops, and threshold breaches.
  • Data stored securely on AWS Timestream with historical analytics.

Key Front-End Features

  • Live energy usage display per floor/zone with meter-wise segmentation.
  • Graphs for voltage, current, and power factor trends (15-min, daily, weekly views).
  • Alert notifications for consumption spikes or irregular load behavior.
  • Exportable energy usage reports in PDF, Excel, and CSV formats.
  • User role access with admin, manager, and auditor-level permissions.

Business Impact

  • Achieved 100% visibility across energy meters in real-time.
  • Reduced manual labor by 80% through automation of readings and reporting.
  • Enabled 20–30% energy savings via proactive load management and alerts.
  • Enhanced tenant trust through transparent energy consumption data.
  • Supported ESG (Environmental, Social, and Governance) reporting requirements.

Client Testimonial

Amar Infotech transformed our energy monitoring process. The Carlo Gavazzi EM340 dashboard they developed gave us actionable insights that helped us reduce waste and improve tenant accountability. Highly professional team with in-depth IoT expertise.

Facilities Director, Commercial Real Estate Group

Conclusion

This project demonstrated the power of combining Carlo Gavazzi EM340 with IoT gateways and cloud-based dashboards. Amar Infotech's tailored solution not only streamlined energy management but also empowered the client with real-time insights, cost savings, and long-term sustainability gains.

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